A connected process chain from grain preparation through fermentation, ENA purification and DDGS recovery, supported by integrated utilities, controls and environmental systems.
ARANYA is conceived as an integrated process rather than a collection of independent equipment packages. Material, energy, water and process-control interfaces are considered across the complete chain.
Receiving, weighing, cleaning, destoning, magnetic separation, milling and slurry preparation establish a controlled feed stream.
Jet cooking/liquefaction, saccharification, enzyme dosing and controlled yeast propagation convert prepared grain into a fermentable substrate.
Controlled fermentation with cooling, monitoring and process hygiene provides the biological conversion stage.
Distillation, rectification and associated heat-exchange systems separate and polish the alcohol stream toward the planned ENA quality basis.
Decanter separation, thin-stillage concentration and drying are integrated to recover a commercial co-product stream.
Steam, condensate, cooling, RO/DM, CIP, instrumentation and PLC/SCADA integration support stable and measurable operation.
A rice-husk/biomass boiler concept supports process steam requirements, with detailed heat and fuel balance to be confirmed during engineering.
Raw-water treatment, RO/DM, condensate recovery and process-water reuse are incorporated into the development basis.
MEE/ZLD and associated treatment systems form the current environmental design concept, subject to statutory and detailed engineering confirmation.
Fermentation and process cooling systems are integrated with the utility network to support stable operating conditions.
PLC/SCADA, instrumentation and process measurement are intended to provide visibility over critical operating parameters.
Laboratory and online monitoring are intended to support feedstock, fermentation, distillation and final product quality control.
ARANYA's engineering basis is intended to support instrumentation, laboratory QC and automated process control so that yield, energy, water and product quality can be monitored rather than assumed.
